Conveyors & Conveyor Chains
Chains… The Importance of Lubrication
Correct lubrication of conveyor chains is essential for optimum performance and maximum chain life.
The major considerations that assure smooth, continuous operation of chain conveyors and associated components are:
· Type and effectiveness of the selected lubricant
· Precise application of the lubricant
· A maintenance program to assure continuity of operation
Lubricants for roller chain must be selected and applied according to the application and working conditions of the chain. High temperature conveyor chains suffer wear due to the inability of conventional oils to withstand oven/furnace temperatures without evaporating rapidly, forming carbon deposits or leaking.
Conveyors & Conveyor Chains
Conveyor Chain Conveyor Chain can be likened to a series of linked bearings, which should be properly lubricated to obtain the maximum service life. In conveyor applications lubricant should be directed between the rollers and bushings as well as between the chain linkplates.
Lubricant applied to rollers only cannot reach pin-bushing joints, and therefore, cannot prevent chain elongation due to wear. The lengthening of chains in service results from wear on pin and bushing surfaces, not rollers. Since wear between pins and bushings cause chain elongation, lubrication must be maintained on all contact surfaces.
Correct lubrication forms a protective film which:
· Reduces abrasion and wear
· Reduces rolling friction
· Reduces energy consumption
TYPICAL APPLICATIONS:
· Roller chains on oven conveyors
· Metal finishing, paint lines and drying ovens
· Sealed for life units
· Tenter frames in textile plants
· Overhead monorail conveyors subjected to washing and high temperature ovens
· Drive chains
· In-floor conveyors
· Drag chains
· Chain/Conveyor guide materials
· Open race and sealed trolley wheels
· Guide rollers
· Wear plates and bars
Automatic Lubrication Equipment
Automatic lubricators are available for components such as the conveyor pins and links on apron and monorail conveyors, to apply lubricant automatically in precisely controlled quantities onto points or surfaces requiring lubrication.
The installation of automatic lubrication systems to replace manual lubrication of equipment improves the reliability and consistency of lubrication on critical equipment.
Maintenance Program
To achieve effective, reliable lubrication and maximum uptime, a program to service the automatic lubrication systems should be established.
A proactive lubrication program can be implemented to lubricate those equipment components that have not previously been lubricated such as chain conveyor pins and links on flat-top and apron conveyors.
Summary
Proactive lubrication of conveyors and other equipment is a significant part of an overall maintenance program and can be a major contributor to continuity of production. By adopting a unified approach and considering both the lubricant and application method, significant benefits may be realised including:-
· Increased chain life
· Reduction in costly downtime
· Environmental protection through reduced lubricant consumption
· Lower maintenance costs
· Elimination of lubricant contamination
· A higher degree of operational safety
Conveyors & Conveyor Chains
IKV Group are the official distributors for Brugarolas lubricants within Europe. IKV Tribology (UK) Ltd are responsible for the distribution within the UK and Eire. See below the extensive range of chain oils from IKV and Brugarolas.
Our IKV BESLUX CHAIN 3020 ATOX is a high temperature, fully synthetic bakery chain oil used widely in tortilla ovens, naan bread production and other flat bread applications which is NSF H1 certified.
IKV CAMIN 150 WR - is an adherent mineral oil chain oil with 235ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
IKV CAMIN 4200 - is an adherent mineral oil chain oil with 265ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
IKV CAMIN 460 WR - is an adherent mineral oil chain oil with 240ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
IKV RAMCA 100 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 245ºC flash point.
IKV RAMCA 150 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 220ºC flash point.
IKV RAMCA 320 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 230ºC flash point.
IKV RAMCA 460 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 245ºC flash point.
BESLUX CAMIN 4200 - is an adherent mineral oil chain oil with 265ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
BESLUX CAMIN 150 WR - is an adherent mineral oil chain oil with 235ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
BESLUX CAMIN 460 WR - is an adherent mineral oil chain oil with 240ºC flash point & superior anti-wear and anti-corrosive capacity. It has excellent resistance to damp environments including marine applications.
BESLUX RAMCA 100 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 245ºC flash point.
BESLUX RAMCA 150 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 220ºC flash point.
BESLUX RAMCA 220 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 225ºC flash point.
BESLUX RAMCA 320 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It had a 230ºC flash point.
BESLUX RAMCA 460 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It has a 245ºC flash point.
BESLUX RAMCA 4200 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It has a 265ºC flash point.
BESLUX RAMCA 4200 BM - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It has a 265ºC flash point.
BESLUX RAMCA Plus 260 - is a synthetic oil range with low residues intended for the lubrication of chains up to 250ºC. It offers very good anti-wear properties, good resisitance to high temperatures and low drip levels. It keeps chains clean due to the detergent effect. It entends chain life and protects against dust. It has a 240ºC flash point.
BESLUX CHAIN KTS Plus - is a special fluid based on high performance synthetic lubricants with excellent dispertion and emulsifying properties. It has a pour point of -45ºC and flash point of 100ºC.
BESLUX CHAIN 3900 HA - is a special fluid based on high performance synthetic lubricants for furnace chains. It has a pour point of -36ºC and flash point of 248ºC.
BESLUX CHAIN 2080 TE - is a special fluid based on high performance synthetic lubricants for stenter frame chains working at a maximum of 220ºC. It has a pour point of -24ºC and flash point of 256ºC.
BESLUX CHAIN 2094 DX - is a special fluid based on high performance synthetic lubricants for BOPP (Bioriented Polypropylene). It has a pour point of -30ºC and flash point of 275ºC.
BESLUX CHAIN 2160 PB - is a special fluid based on high performance synthetic lubricants for bread manufacturing working at temps of 230-270ºC. It has a pour point of -33ºC and flash point of 256ºC.
BESLUX Glass 300 - is a special fluid based on high performance synthetic lubricants for fibre glass manufacturing working at temps of 190-220ºC. It has a pour point of -30ºC and flash point of 294ºC.
BESLUX CHAIN 112 XP - is a special fluid based on high performance synthetic lubricants for Cataphoresis chain lubrication. It does not affect the bath and is effective at working temps of 190-220ºC. It has a pour point of -30ºC and flash point of 276ºC.
Other products in the range include:-
IKV CAMIN 4200 S8
CADENAS CAMIN 100 VTC
CADENAS RAMCA 200 VTC
IKV CAMIN 68 WR
IKV RAMCA 4600
IKV RAMCA 50AM
IKV RAMCA 100M
IKV RAMCA 1000
IKV RAMCA 320N
IKV RAMCA 250
Chain lubes are also available in aerosol form. Our IKV Multi Lube TF Spray with PTFE is a highly versatile maintenance lubricant with PTFE. It has been designed as a penetrative lubricant and workshop fluid that will also clean and protect application areas. It is for use on general machinery, cables and chains and maintenance applications over a wide range of environmental conditions.
IKV Multi Lube TF contains anti-corrosion and anti-oxidation additives in a solvent /oil carrier. Once applied, the solvent component will gently evaporate leaving a protective lubricating film, which will reduce wear & friction. It can be used for lubricating chains, bearings, sliding surfaces and on open lubrication points on all types of machinery.
IKV Multi Lube TF displaces moisture, breaks down deposits and penetrates even into the most inaccessible areas. It also loosens seized, rusted and frozen parts and prevents dirt accumulation and the formation of rust and other corrosives. It is also resistant to salt water. It is safe to use on metals, most plastics and electrical equipment.
Benefits
- Water resistant
- Excellent penetration
- Good corrosion protection
- Long lasting lubrication
- Safe for use on metals, most plastics and electrical equipment.
Conveyors & Conveyor Chains
Conveyors & Conveyor Chains
